Originally published in Trail Dust March 5th, 2013
by Andrew Mentzer
What makes the perfect dual sport? Is it better to rely on technology and performance or durability and simplicity? What bike would you choose if you were riding around the world tomorrow?
These questions have plagued adventure riders for decades, and absent the introduction of anything too dramatic from the world’s biggest motorcycle manufacturers, it will continue to plague us for the foreseeable future. While the one bike quiver appears to be coming ever closer each year—compliments of recent additions like the BMW 800GS and a slough of performance oriented KTM single cylinder bikes—there still isn’t a clear winner that can truly do it all.
I recently returned from the first two phases of what will ultimately be an around-the-world ride that retraces a similar route my father completed in 1977 on a Honda XL250. I began my journey in Southeast Australia and have made it as far as Bangkok, Thailand, thus far. When choosing the right bike, I had to weigh countless elements: weight, fuel capacity, dirt-worthiness, top end, reliability, availability of parts and ease of maintenance—among others. After several thoughtful rounds of ‘what-if’ and an extended Q&A with the guys at Happy Trails Products I landed on the ever-capable Kawasaki KLR 650. There were other suitable options, but having already owned 3 of these bike previously, I decided to go with what I know.
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Collecting the bike in Brisbane, Australia on May 24 after 5 days of planes, trains and automobiles
As most of you are probably aware, the KLR does almost nothing exceptionally well, but everything alright. It is perhaps the most vanilla of the 650-class dual sports, boasting a deadly simple design that has changed very little over the last 20+ years. It is widely manufactured/distributed and parts are consequently available world-wide. For just over $7k, you can get a basic set-up that will adequately address your need for adventure, with aftermarket customizability options galore.
The pros of the bike are its incredible versatility—it’s able to tackle literally any riding conditions you can throw at it—and foolproof ease of maintenance. Its cons are just as apparent—with a limited top end, single cylinder configuration, and obviously simple stock suspension.
So how did this jack-of-all-trades perform in a real world long haul adventure riding scenario?
Just fine, although in all fairness, there were a handful of noteworthy issues, some of which I brought upon myself:
The petcock assembly
The bike was left to sit in a shipping container for roughly 2 months longer than it was ever intended, resulting in several initial carburetion issues on the front end of the trip. Following a sputtering start from the port in Brisbane, the bike made it less than 150 miles before I torched a vacuum seal in the petcock. This was partly because I had the wrong jetting for a sea level ride, and partly due to poor fuel quality. Good gas can be found typically at Shell or BP stations as a 95 octane non-ethanol blend. In SE Asia, this is referred to as gasohol. If you go with Caltex or any other generic brand of fuel, it is likely distributed by one of the big box supermarket retailers, and is generally of lower quality. It took about 3 hours to locate, diagnose and fix the problem, after which I was promptly back on my way without issue. Had I been on a BMW GS or KTM, I probably would not have had any fuel issues in the first place, however I would likely have been delayed several days.
All Cycles and Kart in Gimpie. Wayne Mackaway dropped what he was doing to help me pull the bike apart and diagnose the problem
As previously noted the stock jetting on the KLR was not ideal for my sea level ride across Australia. I elected to have the carb completely rebuilt and rejetted at Trinity Kawasaki in Cairns, before heading out into more unforgiving territory—the Outback. This turned out to be a wise decision, as the bike ran beautifully from the Savannah Way all the way through to Tenant Creek, and into the heart of the Northern Territory.
Riding solo across the outback
Gilligan’s Hostel in Cairns, a massive 700 bed facility bustling with travelers from every corner of the globe
Following a 7 month stint back in the states, I shipped the KLR from Darwin, Australia to Singapore for leg #2 of my ride. This go-round, the issues appeared to be with the bike’s charging system. What I thought was a dead battery turned into a torched stator. Lesson learned: never push start a bike that won’t turn over and has been sitting in a dank storage container for more than half a year. Turns out, push starting the bike can put an excessive load on the stator and regulator/rectifier because it will not get enough juice to charge. This was entirely my own fault, but the repair was (again) fairly quick, affordable and straightforward.
The KLR turned out to be an excellent fit for this type of trip because—despite a few minor issues—it was cheap and easy to fix, and it performed brilliantly on two-lane tarmac and dirt roads alike when I got it settled into its groove. Had I elected to endeavor on a more complicated bike, I doubt I would have had the luck I did with maintenance and repairs.
Atop the tallest peak in Queensland
A nice day at Airlie Beach, Queensland
The pros of the single cylinder 650’s (i.e. KLR, DRZ, etc.):
- Parts are cheap, generic and widely available.
- Fuel efficiency is typically in the 45-55mpg realm.
- Customs bonds and insurance tend to be very affordable.
- Inconspicuous and low profile presence.
- Very capable off-road.
- Extremely simple to repair and maintain.
The pros of the 1000cc multi cylinder dual sport touring bikes (i.e. BMW GS, KTM 990/1190):
- Bombproof durability.
- Typically very comfortable.
- Endless powerband.
- Longer maintenance interval.
The cons of the single cylinder 650’s (i.e. KLR, DRZ, etc.):
- Most stock equipment is of mediocre quality (suspension, seat, etc.)
- Shorter maintenance interval, especially if running highway speeds.
- Functionally tops out at 75mph.
- Requires more preventative powertrain maintenance at over 12,000 miles.
The cons of the 1000cc multi cylinder dual sport touring bikes (i.e. BMW GS, KTM 990/1190):
- Attracts much more unwanted attention in developing and undeveloped countries.
- Expensive to ship, import/export.
- If it breaks down, plan on spending at least 1 week getting it fixed.
- Expensive to maintain/repair.
Next up, the tour shifts directions, heading back across North America before pushing off in Europe—gateway to a massive, 8,500 mile transcontinental haul through Central Asia.
Keep an eye out on Trail Dust for future posts about bike shipping nightmares and success stories, riding misadventures, and my father’s trip from 1977-78.
Croydon, with Dennis Wheeler and Steve Humphries, a pair of dual sport riders
Trying to get dry with Dennis and Steve at Atherton Tablands
You have to order in advance to guarantee a spot at the table for the legendary Daly Waters Beef & Barra
Darwin, the last stop on the first leg of this trip